Difference between revisions of "CNC Machining"
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=='''CNC Machining at Narwhal Labs'''== | =='''CNC Machining at Narwhal Labs'''== | ||
| + | ===What is CNC?=== | ||
| + | CNC is an abbreviation for "Computer Numerical Control". Using "g-code", machines use coordinate-based commands to move and perform tasks. While many tools at Narwhal Labs use CNC technology such as our laser cutter, vinyl cutters, and 3D printers, CNC will most often refer to CNC routers and milling machines. Designs are created using CAD (Computer Aided Design) software and code to run the machines is generated using CAM (Computer Aided Manufacturing) software. | ||
==='''Our CNC Routers and Equipment'''=== | ==='''Our CNC Routers and Equipment'''=== | ||
| − | + | Narwhal Labs is equipped with an AvidCNC PRO2448 and PRO6096 CNC routers, both with a 2.2kW (3HP) spindle, a NEMA34 electronics package, proximity sensors, a corner finding touch plate, mach 3 and 4 control software, and a complement of tools and tooling courtesy of AvidCNC and Bits&Bits. | |
| + | |||
| + | |||
| + | ===CNC Router Training and Sign-Off=== | ||
| + | We have two options for CNC Router training and sign off. There is no fee for equipment training at Narwhal Labs. | ||
| + | |||
| + | |||
| + | ''Guided Option for new users:''vCarve only. 1 on 1 during appointment, or classroom session dedicated only to this topic. Users should read this wiki page, install vCarve, apply NL MakerSpace ID, and import tool library prior to training. User will be walked through WCS setup in vCarve, basic design of a sign with profile/contour and engraving toolpaths. User will be guided through toolpath creation, feeds and speeds, simulation, workholding and carving. NL Staff will walk users through CNC safety, startup, spindle warmup, axis referencing and zeroing. On their own, user will model their laser cut member badge (basic rounded rectangle, thickness plugged in, WCS and reference point), add a checkmark in the right location on the badge, create an engraving toolpath, and run simulation. User will be guided through CA or super 77+tape workholding for their badge, and engrave the checkmark.<br />[https://docs.google.com/document/d/1MkB_fu4iTSjeM_bWb0lgFHPwx8iIUIDoUMGPs9cdzPo/edit?usp=sharing vCarve Setup Help Found Here] | ||
| + | |||
| + | |||
| + | ''Self-study option for more advanced users:'' Fusion 360 or vCarve. User should read CNC section of Narwhal Labs wiki, install provided tool libraries and post processor(s). User must show CAM setup, WCS, and toolpath work for a small scale project of their choosing (wood or other forgiving materials recommended), demonstrate simulation. Discuss workholding options with staff. NL Staff will walk users through CNC safety, startup, spindle warmup, axis referencing and zeroing. When they run their job User must also workhold their NL badge to the bed, model the badge, and create a toolpath to carve a checkmark on the CNC section. | ||
| + | |||
===AvidCNC Cycle Start Checklist=== | ===AvidCNC Cycle Start Checklist=== | ||
| Line 19: | Line 32: | ||
* CNC routers can be very loud and make unpleasant sounds. Check with others in the room before running | * CNC routers can be very loud and make unpleasant sounds. Check with others in the room before running | ||
* Please work with staff if you need to do long (1+hr) operations on a CNC. | * Please work with staff if you need to do long (1+hr) operations on a CNC. | ||
| − | * CNC routers, even with dust collection, can throw dust and chips. Please be considerate of others that may be near by or that may be doing epoxy or finish work that is negatively affected by dust | + | * CNC routers, even with dust collection, can throw dust and chips. Please be considerate of others that may be near by or that may be doing epoxy or finish work that is negatively affected by dust. |
| − | * Use ample workholding and tabs in your programs. Flying parts can be dangerous to you and those around you | + | * Always clean up the CNC after your work. Another person should be able to use the machine without cleaning up from a previous user. |
| − | * Please inform staff of any broken tools/tooling or machine faults so we can keep things running for all members. | + | * Use ample workholding and tabs in your programs. Flying parts can be dangerous to you and those around you, and can damage tooling or the machine. |
| + | * Please inform staff of any broken tools/tooling or machine faults so we can keep things running for all members. You will not be penalized for accidents. | ||
===Software=== | ===Software=== | ||
| − | Our CNC | + | Our CNC routers operate on Mach 3 and Mach 4 control software. |
| − | We also have a license of vCarve | + | We also have a license of vCarve Pro MakerSpace Edition that is located and running on our loaner laptops and the laptop for the CNC router. You can use the free trial version of vCarve Pro with our makerspace ID plugged into the help->about section of the software (contact our staff for the ID). The free trial with makerspace ID added enables all features except G-code posting and has no time restrictions. |
| − | While Narwhal Labs does not endorse any specific | + | While Narwhal Labs does not endorse any specific CAD or CAM software package, our staff has some experience with Autodesk Fusion 360 and vCarve Pro and may be able to help you with this software if needed. Fusion 360 is a full-featured CAD and CAM package that is free for personal and education use. |
{| class="wikitable" | {| class="wikitable" | ||
|- | |- | ||
| Line 41: | Line 55: | ||
|AutoDesk Fusion 360 | |AutoDesk Fusion 360 | ||
|[https://www.autodesk.com/products/fusion-360/personal https://www.autodesk.com/products/fusion-360/personal] | |[https://www.autodesk.com/products/fusion-360/personal https://www.autodesk.com/products/fusion-360/personal] | ||
| + | |} | ||
| + | All CAM software and packages require a "Post-Processor" to generate code that our machines will understand. The latest post-processors for vCarve and Fusion can be found below. Please download and install the latest post processor for the CAM software of your choosing. | ||
| + | {| class="wikitable" | ||
| + | |- | ||
| + | |Software | ||
| + | |Post Processor | ||
| + | |- | ||
| + | |vCarve Pro | ||
| + | |[https://www.cncrouterparts.com/support/software/downloads/vectric/ https://www.cncrouterparts.com/support/software/downloads/vectric/] | ||
| + | |- | ||
| + | |AutoDesk Fusion 360 | ||
| + | |[https://www.cncrouterparts.com/support/software/downloads/fusion/ https://www.cncrouterparts.com/support/software/downloads/fusion/] | ||
| + | |- | ||
| + | |SheetCAM | ||
| + | |[https://www.cncrouterparts.com/support/software/downloads/sheetcam/ https://www.cncrouterparts.com/support/software/downloads/sheetcam/] | ||
|} | |} | ||
===Feeds and Speeds=== | ===Feeds and Speeds=== | ||
| − | Feeds and speeds refers to the feed rate, spindle speed, and plunge depth of your CNC program for a specific bit. | + | Feeds and speeds refers to the feed rate, spindle speed, and plunge depth of your CNC program for a specific bit. We maintain a list of suggested feeds and speeds for specific materials and tooling at the page linked below.<br />'''''Main article:''''' [[CNC Feeds_and_Speeds|CNC Router Feeds and Speeds]] |
| + | ===Tool Libraries=== | ||
| + | Narwhal Labs maintains tool libraries for Fusion 360 and vCarve pro. These should be used as a guideline for known and safe operation. They are updated periodically with new tools and enhanced cut settings. Please ask about feed rates, spindle speeds, and cut depth if you're unsure about your cut or CAM work. | ||
| + | {| class="wikitable" style="width: 499px;" data-mce-style="width: 499px;" | ||
| + | |- | ||
| + | | style="width: 161px;" data-mce-style="width: 161px;"|'''Software Package''' | ||
| + | | style="width: 331px;" data-mce-style="width: 331px;"|'''Tool Library Link''' | ||
| + | |- | ||
| + | | style="width: 161px;" data-mce-style="width: 161px;"|'''Fusion 360''' | ||
| + | | style="width: 331px;" data-mce-style="width: 331px;"|[https://github.com/narwhallabs/ToolLibraries/blob/master/FusionToolLibrary.tools Fusion Tool Library]<br /> | ||
| + | |- | ||
| + | | style="width: 161px;" data-mce-style="width: 161px;"|vCarve Pro | ||
| + | | style="width: 331px;" data-mce-style="width: 331px;"|[https://github.com/narwhallabs/ToolLibraries/blob/master/fusionToolLibrary.tools vCarve Pro Tool Library]<br /> | ||
| + | |} | ||
Latest revision as of 14:57, 4 November 2021
Contents
CNC Machining at Narwhal Labs
What is CNC?
CNC is an abbreviation for "Computer Numerical Control". Using "g-code", machines use coordinate-based commands to move and perform tasks. While many tools at Narwhal Labs use CNC technology such as our laser cutter, vinyl cutters, and 3D printers, CNC will most often refer to CNC routers and milling machines. Designs are created using CAD (Computer Aided Design) software and code to run the machines is generated using CAM (Computer Aided Manufacturing) software.
Our CNC Routers and Equipment
Narwhal Labs is equipped with an AvidCNC PRO2448 and PRO6096 CNC routers, both with a 2.2kW (3HP) spindle, a NEMA34 electronics package, proximity sensors, a corner finding touch plate, mach 3 and 4 control software, and a complement of tools and tooling courtesy of AvidCNC and Bits&Bits.
CNC Router Training and Sign-Off
We have two options for CNC Router training and sign off. There is no fee for equipment training at Narwhal Labs.
Guided Option for new users:vCarve only. 1 on 1 during appointment, or classroom session dedicated only to this topic. Users should read this wiki page, install vCarve, apply NL MakerSpace ID, and import tool library prior to training. User will be walked through WCS setup in vCarve, basic design of a sign with profile/contour and engraving toolpaths. User will be guided through toolpath creation, feeds and speeds, simulation, workholding and carving. NL Staff will walk users through CNC safety, startup, spindle warmup, axis referencing and zeroing. On their own, user will model their laser cut member badge (basic rounded rectangle, thickness plugged in, WCS and reference point), add a checkmark in the right location on the badge, create an engraving toolpath, and run simulation. User will be guided through CA or super 77+tape workholding for their badge, and engrave the checkmark.
vCarve Setup Help Found Here
Self-study option for more advanced users: Fusion 360 or vCarve. User should read CNC section of Narwhal Labs wiki, install provided tool libraries and post processor(s). User must show CAM setup, WCS, and toolpath work for a small scale project of their choosing (wood or other forgiving materials recommended), demonstrate simulation. Discuss workholding options with staff. NL Staff will walk users through CNC safety, startup, spindle warmup, axis referencing and zeroing. When they run their job User must also workhold their NL badge to the bed, model the badge, and create a toolpath to carve a checkmark on the CNC section.
AvidCNC Cycle Start Checklist
- Locate the emergency stop
- Home all axis on the machine
- Confirm material dimensions
- Preview toolpaths/Run simulations
- Secure workholding
- Check router bit installation
- Verify work coordinate system (WCS)
- Review Mach 4 & G-code
- Test the spindle
- Re-install dust shoe
CNC Router Etiquette
- CNC routers can be very loud and make unpleasant sounds. Check with others in the room before running
- Please work with staff if you need to do long (1+hr) operations on a CNC.
- CNC routers, even with dust collection, can throw dust and chips. Please be considerate of others that may be near by or that may be doing epoxy or finish work that is negatively affected by dust.
- Always clean up the CNC after your work. Another person should be able to use the machine without cleaning up from a previous user.
- Use ample workholding and tabs in your programs. Flying parts can be dangerous to you and those around you, and can damage tooling or the machine.
- Please inform staff of any broken tools/tooling or machine faults so we can keep things running for all members. You will not be penalized for accidents.
Software
Our CNC routers operate on Mach 3 and Mach 4 control software.
We also have a license of vCarve Pro MakerSpace Edition that is located and running on our loaner laptops and the laptop for the CNC router. You can use the free trial version of vCarve Pro with our makerspace ID plugged into the help->about section of the software (contact our staff for the ID). The free trial with makerspace ID added enables all features except G-code posting and has no time restrictions.
While Narwhal Labs does not endorse any specific CAD or CAM software package, our staff has some experience with Autodesk Fusion 360 and vCarve Pro and may be able to help you with this software if needed. Fusion 360 is a full-featured CAD and CAM package that is free for personal and education use.
| Software | Link |
| vCarve Pro | https://www.vectric.com/products/vcarve-pro |
| AutoDesk Fusion 360 | https://www.autodesk.com/products/fusion-360/personal |
All CAM software and packages require a "Post-Processor" to generate code that our machines will understand. The latest post-processors for vCarve and Fusion can be found below. Please download and install the latest post processor for the CAM software of your choosing.
| Software | Post Processor |
| vCarve Pro | https://www.cncrouterparts.com/support/software/downloads/vectric/ |
| AutoDesk Fusion 360 | https://www.cncrouterparts.com/support/software/downloads/fusion/ |
| SheetCAM | https://www.cncrouterparts.com/support/software/downloads/sheetcam/ |
Feeds and Speeds
Feeds and speeds refers to the feed rate, spindle speed, and plunge depth of your CNC program for a specific bit. We maintain a list of suggested feeds and speeds for specific materials and tooling at the page linked below.
Main article: CNC Router Feeds and Speeds
Tool Libraries
Narwhal Labs maintains tool libraries for Fusion 360 and vCarve pro. These should be used as a guideline for known and safe operation. They are updated periodically with new tools and enhanced cut settings. Please ask about feed rates, spindle speeds, and cut depth if you're unsure about your cut or CAM work.
| Software Package | Tool Library Link |
| Fusion 360 | Fusion Tool Library |
| vCarve Pro | vCarve Pro Tool Library |
